An engine that consumes 10 gal/hr will burn 10,000 gallons
of fuel in 1,000 hours of work and will have performed an
average of 4 oil changes every 250 hours.
An ISO 22/21/18 diesel contains 473 grams in 10,000 gallons
of volume, therefore 118.25 grams were combusted every
250 hours or oil change interval, with 1.5 grams being
enough to contaminate 10 gallons of oil to increase fuel
consumption over the 3% and cause premature wear and
loss of compression.
This same engine, consuming 11/8/3 fuel, will burn less
than 0.06 grams every 250 hours/oil change interval.
The extension of the useful life of the oil is the consequence
of the extension of the useful life of the engine.
In practice, most aim to simply keep the metal
content below a certain preset number of
ppm.......and they are wrong!!
For example, many OEMs accept 80ppm of
iron in the oil as a maximum, so an oil sample
taken. 250 hrs after the last oil change,
containing 70ppm of iron, would give us the
impression that wear is within parameters,
while a sample taken at 500hrs, with a
content of 90ppm of iron, would make us
think that the wear is above the allowed limit.
But, if you look at the calculations in the
attached table, at 250hrs you are actually
going to have more wear than at 500hrs.
Following the most common of premises...... If
there is more than 80ppm of iron, it is necessary
to reduce the oil change intervals.
Now let's think about this as we look at the table:
250hrs = 70ppm vs 500hrs = 90ppm
Logic may be telling you that at 250hrs the wear
is less than at 500hrs, when in fact at 500hrs you
are getting better lubrication.
We agree that there is no need to exceed 80ppm
iron content before an oil change, but in this case,
the important point is not to assume that having
less than 80ppm will make the engine in better
condition.
The following table shows us the extension of
the useful life of the components, equipment
and even the fluid itself, based on the
improvement of the ISO 4406 cleanliness
codes.
The large lubricant manufacturers reiterate
their support for the benefits of improving.
fluid cleanliness.
The sentencing limits for a diesel engine is
17/16/13 and for a hydraulic system 15/14/10.
It may seem that performing oil changes within the times established by the OEMs will keep our engine within parameters and in excellent condition.
OEMs recognize that the maximum ISO4406:99 for an engine is 17/15/12.
Carrying out an oil change above the ISO 17/15/12 code will generate
impacts: economic, technical and environmental.
It's a FACT, clean engines consume up to 3% less fuel.
When an engine has increased wear / high ISO codes, the most relevant
impact is loss of compression which means loss of power and increase
in fuel consumption.
This is the normal transition between a new and used engine, to the
point of needing repair due to loss of compression.
By keeping the compression in good condition, you SAVE FUEL.
It is known that a clean engine (ISO 17/15/12), is exposed to less friction
and therefore there is less power loss, resulting in less fuel consumption.
A clean oil is always a great benefit for the equipment, its components,
the same fluid and the performance.